NEWS

Making Ground Fault Protection Requirements Easy

An Easy, Affordable Solution for Ground Fault Protection

In accordance with the National Electrical Code (NEC), all electric snow melting, roof deicing and outdoor pipe heating systems require ground fault protection for safe operation. This often results in time-consuming and costly delays for installers because these breakers can be expensive and difficult to find. However, ProLine has taken steps to eliminate this issue and facilitate a quick, safe installation.

ProLine not only offers contactor panels with built-in ground fault protection, but also offers separate ground fault protection units with snowmelt systems and activation devices. These affordable units provide an easy-to-integrate solution to meet the NEC requirements for snow melting system ground fault protection.

Ground fault protection equipment enclosure

   Ground fault protection equipment enclosure.

ProLine offers two ground fault units: the GF-1 and GF-2. The GF-1 unit provides single-circuit protection and the GF-2 provides dual-circuit protection (for 120/208/240VAC circuits up to 60A). Unlike highly sensitive GFCI breakers, ProLine’s GF unit maintains a 30mA fault trip point to help prevent nuisance tripping. The unique design of the units allows installation of standard, off-the-shelf overload breakers into the customer load center. Installers simply size the breaker and wiring for the system (15A to 60A), and then install the GF unit between the load center branch circuit and the sensor/controller and heat cable. The overload breaker protects the wiring while the GF unit provides the ground fault protection.

The ground fault unit is housed in a rugged, NEMA 4X/IP65 rated enclosure, making it suitable for indoor or outdoor installation. The enclosure’s gasket-sealed front access door allows for easy testing and reset. All internal electronic components are specified for -40°C to +60°C operation. The enclosure is designed so that it can be easily surface-mounted near the load center or near the snow melting system, depending on the installer’s preference. The enclosure also features several “knockouts” to provide flexibility for installation and wiring. The base of the ground fault unit’s enclosure can accommodate standard ½ and ¾-inch conduit hubs. Four mounting holes outside the enclosure gasket make mounting simple while ensuring weather-tight performance.

Features

  • Easy installation; convenient access for wiring
  • Compatible with inexpensive, off-the-shelf overload circuit breakers
  • Provides true 30mA trip point GFPE protection
  • Meets NEC Article 426.28, 427.22, and CEC 62-300 requirements
  • Protects 120/208/240VAC systems up to 60A (#14-#6 CU-only conductor capacity)
  • Not Compatible With 277VAC or L-N-L 240VAC
  • UL listed (U.S. and Canada) NEMA 4X enclosure for indoor or outdoor installation
  • Sealed, hinged front cover that latches for easy testing and reset access
  • No overload rating means only two part numbers for simple stocking
  • Weatherproof and corrosion resistant enclosure
  • Operating temperature range of -40°F/C to +140°F/+60°C

The GF-1 and GF-2 can be used directly with the WS-2C, WS-5C and WS-8C aerial mount snow sensors. The ground fault units can also be used with ProLine contactor panels, switches, and any system up to 60A. Since the overload protection is provided by the load center breaker, only two GF models are required to cover the full range of 15A to 60A, one or two circuits. This allows ground fault protection with kitted systems without having to identify the customer’s load center type or researching whether a combined overload/GFPE breaker is available and how long it will take to receive.

Including a ground fault unit gives installers all the components necessary to complete the snow melting system so that it is ready to install. And the GF unit provides a ready-made solution when installing or retrofitting a snow melting system in an older facility that was wired well before the term “GFPE” was coined. It’s an easy upgrade to help bring an existing system into compliance with modern code requirements. As your radiant heat partner, ProLine makes the process of installing a snowmelt system as easy as possible.

NEWS

How is a Heated Driveway Installed?

Tips for Installing a Radiant Snow Melting System

Radiant driveway heating systems can be installed in a variety of applications, including concrete, asphalt, or under pavers. While ProLine Radiant offers industry leading products and preeminent customer service, perhaps the most important thing to remember is that a radiant snow melting system is only as good as its installation. For this reason, ProLine emphasizes its free installation training and personal installation support services. These services help to ensure a successful installation and satisfied customers. But just how are heated driveway systems installed?

Snow melting system and components overview.

Click on image to enlarge the illustration.

After receiving the heat cable and system components, verify the shipment and make sure all the correct materials have been received. Next, prepare the area where the system is being installed by making sure there are no nails, sharp rocks or other items present that can damage the heating cable.

For concrete heated driveways, install wire remesh over the area that will be heated. After laying out the remesh, place the heat cable over the remesh and use zip ties to secure it to the remesh. This keeps the cable from shifting during the concrete pour. Then place plastic Mesh-Up supports under the remesh (the remesh “clicks” into the slots cut out in the top of the Mesh-Up) to prevent the heat cable from resting on the ground. (The heat cable should be about two inches from the finished surface.)

Heated paver sidewalk

Use a Megger to repeatedly check the heat cable during the installation. Do this again, just prior to pouring the concrete. If the readings look good, begin pouring the concrete over the heating cable/mats. Be very careful when using shovels and rakes during this process. These metal tools can damage the heat cable, so care must be taken.

A typical concrete slab is 4-inches thick. Follow your concrete contractor’s installation methods and adhere to all building codes. (Again, the heating cable should be approximately 2-inches from the finished surface.)

Most automated driveway heating systems utilize an aerial mount snow sensor to activate the system. This is typically installed at the roof’s edge where it has open access to the elements. When precipitation is present and the temperature is below the adjustable set point (usually set at 39°F), the sensor signals the contactor panel and power is then sent to the heat cable.

For more installation tips, view our online resource of instructional “how to” videos.

pl-sm-Heating_Cable_Tips-Condensing_Cable_Spacing thumbnail

Important Note: For warranty and safety purposes, it is necessary for a qualified electrician to connect the system.

Contact ProLine for more information at 866.676.9276.

Radiant Heat Solutions